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Plan hotspot placement for a warehouse

Determine how many hotspots you need and where to place them for effective asset tracking in a warehouse environment.

Prerequisites

  • A floor plan or measurements of your warehouse
  • An understanding of which areas need tracking coverage

Warehouse floor plan with hotspots on a grid, coverage radii, and labelled zones

Step 1: Identify coverage areas

Map out the areas where you need to track devices:

  • Receiving docks
  • Storage aisles
  • Picking zones
  • Shipping docks
  • Outdoor yard areas

Step 2: Choose your accuracy level

Accuracy target Hotspot spacing When to use
2–5 meters 10–15 meters apart Precise aisle-level tracking
5–10 meters 15–30 meters apart General area tracking
Room/area level 1 per area Zone presence only

Step 3: Plan hotspot locations

  • Ceiling mount hotspots for even coverage.
  • Space them according to your accuracy target.
  • Avoid placing directly behind metal racking or above water pipes.
  • Cover entry/exit points to detect zone transitions.
  • For multi-level facilities, deploy hotspots on each level.

Step 4: Plan zone assignments

Assign zone IDs to hotspots for each logical area:

  • zone_receiving — Receiving dock hotspots
  • zone_storage_a, zone_storage_b — Storage area hotspots
  • zone_shipping — Shipping dock hotspots

Step 5: Plan power and connectivity

Each fixed hotspot needs:

  • Power — PoE or AC adapter.
  • Network — Ethernet, WiFi, or cellular connectivity to the cloud.

Estimating hotspot count

For a typical 5,000 m² warehouse with 10-meter spacing:

  • Coverage area: 5,000 m²
  • Area per hotspot: ~100 m² (10m × 10m grid)
  • Estimated hotspots: ~50

Adjust up for high-accuracy areas or down for zone-only areas.


Questions? Contact Blecon support — we're happy to help.